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In 1821 Sir Humphrey David discovered that the resistance
of some metals changed when heated. This was approximately the same time
that Thomas Seebeck discovered that voltage is produced when two different
metals are joined to form a junction and the junction is heated. Since
the amount of change in resistance was small and not uniform, Sir Humphrey
David's discovery was not evaluated completely until 1871 when Sir William
Siemens decided to use platinum as the metal. He found that platinum
has a positive coefficient of resistance when heated. This means that
the resistance of platinum increased as its temperature increased. He
also found that this change was rather linear. In 1932 C. H. Meyers developed
platinum into the sensor that we now know as the resistance temperature
detector (RTD). Early versions of this sensor used a platinum wire that
was wrapped around a ceramic stem. Today platinum wire is wound around
a glass stem or ceramic bobbin to make the RTD. After the wire is wound
onto the element, the entire sensor is sealed in glass in the shape of
a bulb so that it's durable and can withstand higher temperatures. The
glass bulb can be used as an exposed sensor or it can be shaped so that
it will easily fit into a metal sleeve to make a probe. Fig. 1 shows
an example of a typical RTD, which is also called a resistive temperature
detector.

Above: Fig. 1 Example of a general-purpose resistance
temperature detector (RTD).
The latest RTDs use a platinum or metal glass slurry to create a thin
film that is mounted on a flat ceramic substrate. The thin-film detector
(TFD) can be manufactured to be used as a small glass bead or it can
be sealed in a metal element or in plastic such as Teflon. The main feature
of these RTDs is that they are miniature in size, which makes them useful
in temperature measurement applications where there is not a lot of room
for a full-size sensor. Fig. 2 shows several examples of these smaller
RTD sensors. It should be noted that since the material for the RTD is
wound on a stem, the entire shaft of the RTD is temperature sensitive,
whereas only the tip of a thermocouple is sensitive.

Above: Fig. 2 Examples of miniature RTD sensors made from thin
film technology. Notice the relative size of the RTD sensor as compared
to a standard pencil. |